How to paint a golf cart body

Learn the step-by-step process for painting a golf cart body, including prep work, paint selection, and finishing techniques to achieve a flawless look.
Must-Have
SHERWIN WILLIAMS Automotive Refinish Clearcoat
Amazon.com
SHERWIN WILLIAMS Automotive Refinish Clearcoat
Hot Pick
ALL-IN-ONE Paint Tool Trio Bundle
Amazon.com
ALL-IN-ONE Paint Tool Trio Bundle
Trending Now
Pintyplus Aqua Mini Spray Paint Set
Amazon.com
Pintyplus Aqua Mini Spray Paint Set
Top Rated
3M Wetordry Abrasive Sandpaper Sheets
Amazon.com
3M Wetordry Abrasive Sandpaper Sheets

Prepare the surface meticulously; any imperfections may affect the final outcome. Begin by cleaning thoroughly with a solution capable of cutting through grease and grime. Follow this by sanding the surface using fine-grit paper to ensure proper adhesion of subsequent materials.

Choose high-quality, weather-resistant coating suited for the type of material your vehicle is made of. An acrylic or polyurethane finish works well for those seeking durability against UV rays and the elements. If aiming for a metallic look, consider a specialized spray designed for automotive use.

Before applying the coating, ensure the work area is well-ventilated and devoid of dust particles. Apply a primer layer; opt for a product formulated for plastic or metal, depending on your vehicle’s composition. Allow ample time for drying before applying the color layer.

Top Rated
Rust-Oleum Professional Enamel Spray Paint
Durable formula for rust protection
Ideal for various surfaces, providing a tough, glossy finish that withstands weather and heavy use. This high-quality enamel spray paint covers 14 sq ft and dries quickly for efficient project completion.
Amazon price updated: November 10, 2025 1:21 pm

Utilize even strokes for the color application, maintaining a consistent distance from the surface to prevent drips or splotches. Apply multiple thin layers, allowing each one to dry completely before proceeding. Finish off with a clear protective sealant that enhances the gloss and extends longevity.

Technique for Sprucing Up an Electric Vehicle Shell

Ensure the surface is thoroughly prepped. Clean the exterior to remove any dirt, oils, or old residues. Use a degreaser and sand the surface with 400-grit sandpaper to create a smooth foundation for adhesion.

Choose high-quality automotive coatings suitable for plastic surfaces. A urethane or acrylic enamel is advisable, as these provide durability and resistance to UV rays. Select a color based on personal preference or desired aesthetics.

Must-Have
SHERWIN WILLIAMS Automotive Refinish Clearcoat
Ultimate gloss and level finish
Designed for overall refinishing, this high solids urethane clear coat provides exceptional gloss and clarity for automotive applications, ensuring a professional finish with ease of application.
Amazon price updated: November 10, 2025 1:21 pm

Mix the selected product according to the manufacturer’s guidelines, ensuring a consistent ratio for optimal results. Consider utilizing a spray gun for an even application, or you can opt for aerosol cans for smaller jobs.

Conduct a test spray on a scrap piece or an inconspicuous area. This will help assess the color and consistency before applying it to the entire vehicle.

Apply the coating in thin, even layers. Maintain a distance of about 6-12 inches from the surface. Allow each layer to dry as per instructions before adding subsequent coats, generally 15-30 minutes in moderate conditions.

Use a clear coat finish for protection once the base color is dry. This will enhance the gloss and add a layer of protection against abrasion and weather elements.

Step Action
1 Clean the surface thoroughly
2 Sand with 400-grit paper
3 Choose appropriate coatings
4 Mix as per manufacturer
5 Conduct a test spray
6 Apply in thin, even layers
7 Finish with a clear coat

Let the final coating cure completely, typically 24-48 hours, before exposing it to the elements. This will ensure the finish is both stunning and long-lasting.

Preparing the Vehicle for Coating

Thoroughly clean the surface using a mild detergent and water to remove dirt and debris. After washing, ensure the body is completely dry.

Hot Pick
ALL-IN-ONE Paint Tool Trio Bundle
Essential tools for a professional finish
This comprehensive bundle includes all the necessary tools and wipes to prepare surfaces and achieve a flawless painting result, making it ideal for DIY enthusiasts and professionals alike.
Amazon price updated: November 10, 2025 1:21 pm

Next, sand the surface with fine-grit sandpaper to eliminate any existing imperfections, thereby promoting adherence of the new layer. Pay special attention to areas with scratches or dents.

Once sanding is complete, wipe down the surface using a tack cloth or a lint-free cloth to remove any dust particles. This step guarantees a smooth application.

Cover areas that should remain untouched, like tires or windows, utilizing masking tape and plastic sheets. Apply tape carefully to avoid any paint spill on adjacent surfaces.

Inspect the body for any cracks or damage. If found, repair these with body filler and sand them once dry, ensuring a smooth finish.

Finally, before proceeding with the application, check the environment. Ensure a well-ventilated area, free from dust and debris, to achieve the best results.

Choosing the Right Paint for a Golf Cart

Select a high-quality acrylic urethane for a durable finish. This type of coating provides excellent resistance to UV rays and chemicals, ensuring long-lasting protection against fading and wear.

Consider using enamel for a more budget-friendly option. It offers decent durability and a good sheen, but may require more frequent touch-ups compared to urethane.

Trending Now
Pintyplus Aqua Mini Spray Paint Set
Perfect for arts and crafts projects
This ultra matte, water-based spray paint set offers a versatile palette in 4.2oz cans, designed specifically for creative projects, ensuring low odor and easy application for artists.
Amazon price updated: November 10, 2025 1:21 pm

Select a color specifically designed for outdoor usage. These formulations are engineered to withstand environmental conditions, offering superior adhesion and longevity.

Evaluate environmental impact by choosing eco-friendly water-based options. They provide lower VOC emissions compared to solvent-based products, making them safer for both users and the environment.

Test the chosen shade on a small, inconspicuous area before full application. This step ensures compatibility and allows for adjustments if necessary.

Purchase enough material to complete the job in one go; this prevents inconsistencies in color and finish. Additionally, ensure compatibility with any primer or clear coat used.

Cleaning and Sanding the Surface

Thoroughly clean the exterior before any coating. Use a mixture of water and mild detergent, applying with a soft cloth or sponge. Rinse with clean water and ensure no soap residue remains. A pressure washer can be effective for stubborn dirt, but take care to avoid damaging any parts.

Top Rated
3M Wetordry Abrasive Sandpaper Sheets
Ideal for paint prep and finishing
These flexible, waterproof sandpaper sheets feature a fine grit for a consistent finish, making them perfect for auto detailing and various sanding applications.12000
Amazon price updated: November 10, 2025 1:21 pm

Tools Required

  • Soft cloths or sponges
  • Mild detergent
  • Pressure washer (optional)
  • Bucket
  • Clean water

After cleaning, inspect the surface for imperfections. Address any scratches or dents using body filler. Allow it to cure as per the manufacturer’s instructions. Finish by sanding the entire area to ensure a uniform surface.

Sanding Technique

  1. Use 400-grit sandpaper for initial sanding, focusing on any repaired areas.
  2. Transition to 600-grit sandpaper for a smoother finish, ensuring all areas are even.
  3. Ensure the surface is dust-free by wiping it down with a clean cloth after sanding.

Proper preparation pays off. Following these steps will create an optimal surface for the application of a new finish.

Applying Primer to the Golf Cart Body

Choose an appropriate primer compatible with the selected finish. Epoxy or urethane-based primers offer durability and adhesion.

Must-Have
Eastwood 2K Urethane Black Primer
High build durable aerosol technology
This durable urethane primer is ideal for professional coatings, enhancing the finish of painted or epoxy primed surfaces with a long-lasting and high-quality application.
Amazon price updated: November 10, 2025 1:21 pm

Ensure the surface is free of dust and contaminants before application. Use a clean, lint-free cloth to wipe the area thoroughly.

Apply the primer in thin, even layers using a spray gun or spray can. Maintain a distance of about 6 to 12 inches from the surface for optimal coverage.

Allow each coat to dry according to the manufacturer’s instructions, usually between 30 minutes to a few hours, depending on environmental conditions.

Inspect the primer layer for any imperfections. Lightly sand with fine-grit sandpaper once dry to achieve a smooth surface. Wipe off any dust with a clean cloth before proceeding.

For maximum adhesion, apply a second coat of primer following the same method as before. This step enhances the surface’s readiness for the final finish.

Techniques for Applying Coating Evenly

Begin with a consistent spray technique to achieve a uniform layer. Maintain a distance of 6 to 12 inches from the surface and deploy a smooth, sweeping motion. Overlap each pass by 50% to prevent streaks and ensure even coverage.

Consistent Speed and Motion

Maintain a steady pace while moving your applicator. A slow, deliberate approach can lead to drips, while moving too fast may result in thin spots. Practice on scrap material or a similar surface to find the right rhythm.

Layering and Drying Times

Apply multiple thin layers rather than one thick coat. This method reduces the risk of runs and allows for better adhesion. Allow adequate drying time between applications, following the manufacturer’s guidelines. Light sanding between layers can enhance adhesion and create a smoother finish.

Finishing Touches and Curing the Coating

After applying the final layer of color, focus on ensuring a consistent finish. Use a clean, soft cloth to gently wipe off any dust or debris that may have settled on the surface. Inspect for imperfections such as runs or drips; these can be addressed after the initial cure period.

Enhancing Durability

Allow the finish to cure fully, which typically requires several days depending on environmental conditions. Keep the vehicle in a dry, shaded area to avoid exposure to direct sunlight during curing, as UV rays can affect the color and sheen.

Consider applying a clear coat after the base layer has cured. This adds an extra layer of protection and enhances the gloss. Follow the manufacturer’s instructions for application and curing times to ensure optimal results.

Final Inspection

Once the curing process is complete, conduct a thorough inspection. Look for any areas that may need touch-ups and verify that the finish is uniform throughout. Performing this last check will ensure the longevity and appearance of the newly colored surface.

David Carter
David Carter

David Carter combines a background in sports engineering with a deep passion for golf. As the founder of Ultimate Fairway, he writes in-depth equipment reviews, performance guides, and technique tutorials to help golfers of all levels get the most out of their game. With years of testing the latest clubs, gadgets, and training aids, David brings a data-driven yet approachable perspective to every article.

Ultimate fairway
Logo